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China supplier 5colors Offset Bear Box Printing Rotary Die Cutting Machine with UV and Drying near me factory

Solution Description

5colors offset bear box printing rotary die slicing device with UV and drying

Purposeful configuration and complex parameters:

Features and characteristics
1.The whole device is created and created according to high pace, large precision, large efficiency, reliable balance and safety.
2.Manage system: undertake the intercontinental brand name programmable controller (PLC),electrical manage technique of industrial HMI and CZPT as the main to attain speedy replacement of production orders, software manage perform of clever complete assortment, so that make far more humanized in manufacturing and adjustment, larger protection, the charge of completed goods is tremendously improved.
three.Transmission technique: the transmission gear is manufactured of 20GrMnTi alloy steel and wonderful grinding. The accuracy is 6 grade, the hardness is HRC58-62. The composition of the key totally free connecting ring and the CZPT slide block is employed to comprehend the equipment CZPT backlash transmission, which can attain lengthy-expression printing registration.
four.The ink technique: higher precision anilox roller and ink rollers and other unbiased motor driving, overrunning clutch separation, pneumatic lifting plate, smart opening and halting ink program.
(optional) Maijk shut-end scraping system: with high wire ceramic anilox roller, can achieve a hundred – one hundred twenty netting twine printing, can considerably enhance the monochrome dot and multicolor overprint impact. Pneumatic two-way diaphragm pump for ink, ink launch, so that the procedure is quick, preserve ink and wash handy.
5.The host wall content is HT250, the thickness of 50 mm right after artificial aging. The huge processing center is processed to make certain large toughness and high precision.

I.personal computer control operation Section

  1. the management panel is outfitted with a 10.4 inch guy-equipment interface colorful contact display, which can management the feeding division, printing office, slotting part and die cutting part. It has the rewards of hassle-free procedure, fast operation and substantial precision. In addition, each and every group of text displays can manage and screen the existing phase, the lateral position of the plate, the man-machine dialogue and the manual digital manage double running system, which is much more convenient to work.
  2. The paper feeding, printing and slotting components routinely returned to zero position soon after assembled the equipment. Basic cartons are utilised computerized zeroing device and automatic color established function, right after screening printing numerous cardboard to modify to correct printing place to lessen the squander of cardboard.
  3. Recent place memory: When equipment in the course of working, if require to open the device for wiping or change plate, the original placement can be recovered right after the device is assembled.
  4. Info preservation: when the processing item info is right, the present knowledge number can be kept. and 500 orders can be stored for the up coming use when employed again It can be operated to conserve time.
  5. Controllable anilox roller lifting: when a group of short-term never need print, this team anilox roller no need to have elevate and no require clear. When the paper feeding is opened and stopped, anilox roller rises and falls in turn, reducing the variation of colour efficiency, and the solution generate is greatly improved.
  6. It is free of charge to established the time of the paper amassing, the interval time of the paper collecting, so that the procedure is a lot more versatile and appropriate for the personal running behavior.
  7. The major photo demonstrates the quantity of environment orders, the true quantity of production,when the quota is finished automatic CZPT and the paper feeding is stopped immediately. The anilox roll is automatically separated from the printing plate.
  8. Screen host cruise speed: preposition 60, 90, one hundred twenty pcs / minutes, the host begin up, quit and acceleration and deceleration operate, make the adjustment easy.

II.Paper feeding portion:
The “light-weight strain” paper feeding portion (patented product) can lessen the friction power in between the paperboard and the table prime by sixty%, which shields the original toughness of the cardboard, avoids urgent and sloughing, and combines with the pneumatic elastic paper feeding mechanism, which is favorable for the sleek enter of the paperboard.
1.equipment separation&assemble
 *Electrical handle system separation&assemble, continuous CZPT  between the transferring, to make certain the security of the operator. The transmission shaft is attached to the friction clutch to steer clear of incorrect procedure and damage the device.
*Every platform is geared up with a sudden cease swap, which can cease the movement of the device by internal handle to make certain the basic safety of the personnel in the internal procedure.
*Pneumatic chain device, the major engine can not commence if some device is not locked in location . The complete device is locked to make the equipment run smoothly.
2.dust collecting method
*Outfitted with our company’s parallel parallel chip suction and dust elimination mechanism, it has reputable and dependable assure for printing on big fields and substantial retailers, and at the same time, it can properly lessen the times of downtime.

III.Printing part:
1.Printing roller
*The outdoors diameter is Ф393.6mm (with plate diameter Ф408mm).
*Dynamic and static stability correction, area grinding and challenging chromium plating, clean procedure.
*Ratchet mounted quantity plate shaft, complete plate, 50 percent plate plate (3*9mm), effortless to set up, rapidly.
*Loading and unloading printing plate, foot swap electrical handle is constructive and reverse.
2.Transfer axis
*The clearance of press roller and bridge guide paper shaft adopts the management manner of self locking double stage worm gear box, and the gravity meter demonstrates the numerical adjustment assortment of – 10mm.
*The manual paper shaft is geared up with 3 rapidly transversal guide paper wheels, which can adjust the self locking operate rapidly.
*Dynamic and static balance correction, area grinding and difficult chromium plating, easy procedure.
three.anilox roll
* The exterior diameter isФ213.7mm, the interior surface area of the whole approach, the physical houses of uniform.
* The surface area of the metal pipe via unique processing, by urgent, chrome plating, mesh guidelines, network wall easy, the bottom is flat, large amount of ink, ink releasing in quick and effortless cleansing.
* Dynamic harmony correction.
*The handle mode of self locking double stage worm gear box and the exhibit price of gravity meter are adopted in the gap with the plate roll, and the adjustment variety is 2 – 10mm.
* anilox roll arrangement in accordance to consumer requirements.
4.rubber roll
*The outside diameter isФ210mm.
*Metal tube surface area wrapped corrosion resistant rubber, medium and large unique grinding, excellent ink transfer effect.
* Dynamic equilibrium correction.
*The manage method of self locking double stage worm equipment box and gravity meter show value are adopted in the hole in between the anilox roll and the adjustment variety is±4mm.
five.Maijk closed kind ink scraping system
*The revolutionary chamber fluid dynamics and duplex ink sealing design, the ink transport impact is very good, and the ink can be saved much more.
*Air strain or cylinder adjustment locking, the scraper put on automated payment, so that the anilox roller and the scraper better suit, can get the ideal ink scraping influence.
*Sticky coating chamber “Tefulong” antiseptic and anti, so that the ink transfer and straightforward cleaning.
6.Ink circulation
*Equipped with inks CZPT unit, when a group of inks lack of ink, CZPT and cease sending paper.
*Pneumatic two-way diaphragm pump for ink, ink launch, so that the operation is quick, preserve ink and wash handy.
*The ink CZPT can remove most of the impurities in the circulation system. Welding metal slot, corrosion resistant and straightforward to cleanse.
7.Phase adjustment mechanism
*The printing period makes use of PLC manage manner electronic exhibit and electrical digital 360 degree adjustment (procedure and shutdown can), and the stage adjustment precision can attain .1mm.
*The printing roll adopts the frequency converter to alter the stage, the sectional type commence and stop handle, so that the wonderful tuning is exact, and the time is saved when greatly modified.
*The horizontal position of the printing roll is digitally exhibited by PLC handle manner, and the adjustment length is 10mm, and the precision can get to .1mm.
*In the procedure of functioning, if the machine requirements to open up the equipment to wipe the plate, the device can match the machine, and the first position can be recovered.
IV.Drying part1:
*The water-primarily based ink on the printed floor is rapidly dried by scorching air or infrared, so as to avoid the appearance of ink fall and impact the impact of sprucing.
*In emergency shutdown, it will not trigger the hearth incident, it is risk-free and reputable. It can also determine the drying selection and help save strength according to the demands.
V. Polishing portion:
*The structure of the unit is the exact same as the printing part, and the h2o-based light oil or UV light oil can be chosen to polish when the generation.
*The device can also be used as a printing unit and can be mixed with polychromatic printing.
VI.Drying part2:
In addition to getting the operate of drying part 1, it can also insert UV drying perform. It can be used for 2 sorts of h2o-based mostly varnish and UV varnish, so as to avoid tow phenomenon throughout die cutting.

  1. Die slicing part:
  1. Youli rubber roller

*Youli roll with 389mm (like pad diameter 405mm), centrifugal casting alloy steel, grinding, challenging chromium plating, static equilibrium.
*There is a rubber pad with “ZheJiang Chaonai”, width of 250mm, the typical use of 8 million instances, the mechanical shift about 30mm, and with a radial differential gadget, the rubber pad dress in common distribution, boost the provider life of the rubber pad greatly.
*Youli roll with created-in differential automatic payment unit, the rubber pad and the Mold plate instantly preserve the line speed and. To preserve the dimension of each and every batch of merchandise consistent, thus lowering the value of production.
*The device is geared up with Youli rubber modified system, can be continuously modified after use.
2.Mold plate roller
*The template roller and with 360mm (including cutter mould diameter 408mm), centrifugal casting alloy steel, grinding, challenging chromium plating, static balance.
*Template fixed screw M10, axial spacing 100mm, radial (eighteen equivalent pitch angle 20 degrees).
*Knife mold wood thickness: 16mm (a few levels of cardboard) 13mm (5 layers of cardboard).
*The mould roll is attached with the lateral adjustment unit to extend 10mm, and the PLC manage manner is employed for digital display, and its adjustment precision is .1mm.
*Mold roll and Youli rubber roll in the un-die cutting point out by way of the cylinder eccentric system immediately disengaged, can decrease the load and extend the daily life of Youli rubber and knife mold.
three. Free plate die cutting mildew
In addition to having the main operate of the common configuration die chopping, there are 4 sets of steel knife mold, which are utilised for frequent industrial box slotting, corner chopping and side slitting use. Manual 4 knife synchronous adjustment (box top synchronous adjustment),manual traverse.
VIII.Stacking component
1.Paper obtaining arm
*Handbook or automatic operation can be optional.
*The transmission belt of the paper arm is utilized to alter the tightness of the belt individually, and it is not restricted by the size of the belt.
two. Bed carry
*Robust chain push.
*The stack peak of 1600 mm.
*The bed system elevate motor is attached to the brake purpose. The bed can hold the fixed place and will not slide.
*Add the excess weight iron device to make the bed elevate in the manage, to ensure the safety of the employees.
*The aircraft crepe climbing belt to prevent the paperboard from falling.
three.Paper baffle
*The air stress action paper baffle, when the cardboard is stacked to the predetermined height, the paper plate is immediately prolonged to keep the cardboard.
*The placement of the rear baffle is adjusted manually.
4.Handle technique
*the electric equipment is implemented by PLC programming manage.
*unbiased procedure electric box.
five.Vibrating &stripping purpose
IX. Transmission equipment

  1. Main transmission gear

*20CrMnTi alloy metal is made by forging, tempering and carburizing, finishing with fine grinding, and 6 quality precision (the exact same stage with the car gear box gear).
*The procedure is smooth, the sounds is modest, the hardness is HRC58 ~ sixty two, the daily life is long, and it can get to the lengthy-expression printing set.
2.Keyless relationship ring
Adopt free connection ring, make the shaft and equipment full seamless relationship, there won’t have gap in the huge torque using, set up and maintenance more handy, can make extended-term high transmission precision, to ensure the printing sign-up.
X. Technical parameter

Name unit specification  
Max.feeding measurement mm 1200*2400  
Max.printing location mm 1200*2400  
Skip feeding location mm 1400*2400  
Max.slotting depth mm 300  
Min.feeding dimension mm 400*750()  
Minimal slotting interval mm 260*100*260*100()  
Standard  printing plate thickness mm 7.2  
printing cardboard thickness mm two-10  
Shade precision mm ±0.5  
Die reducing precision mm ±1.five  
Mechanical velocity pcs/min 180
Doing work speed pcs/min 160
Complete energy (5 shades) Kw 35
Fat T() 30  

Carton box photographs:

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Manufacturing unit Equipment Procedure:


To recognize the sort, you need to have to look at the shape of the axis. No matter of the type, the entrance axle is the exact same as the countershaft. Even so, the entrance axle is more substantial to enable the intermediate shaft to in shape within. In this way, the particles can collapse like a telescope in the course of its movement. The domestic shaft will be a single of 4 shapes – round, rectangular, sq., or splined. Metric shafts can be a star, bell, or soccer.
Interior yokes – there are two, at each finish of the PTO shaft – tractor and put into action. This is soldered to the driver’s stop. Cardan Joints – There are two, located on each conclude of the PTO shaft. Outer Yokes – There are two, situated on both ends of the PTO shaft. It has a “Y” link to u and a feminine gap. Basic safety Chains – Chains are employed to safe PTO shafts to products and tractors. Security Guards – These cones are found at the two ends.

China supplier 5colors Offset Bear Box Printing Rotary Die Cutting Machine with UV and Drying     near me factory